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The Eleme Petrochemicals Complex was
built in 1995 by a consortium comprising of Chiyoda,
JGC, and Kobe Steel, of Japan, Technimont of Italy,
and Spie Batignolles of France. It is designed to produce
240,000 metric tons per year of polyethylene, and 95,000
metric tons per year of polypropylene. It has four process
plants and is supported by utility services and offsite
covering water treatment, steam and power generation,
effluent treatment facilities, storage facilities for
feedstock and intermediate hydrocarbon and product storage.
The complex has a paved 22-km network of roads and 44
km of culverts to facilitate drainage. It has well-equipped
laboratories to cater to the need for quality control
and quality assurance. The feedstock NGL for this complex
is supplied by the AGIP/Philips Conoco/NNPC joint venture.
Olefins plant
The olefins plant uses technology licensed from M.W.
Kellogg (USA). The unit has six millisecond furnaces,
of which five are usually in operation while the sixth
is either in the de-coking process or on standby. The
NGL is fed into the fractionator where C5+ hydrocarbons
are recovered at the bottom and C2 to C4 fractions are
fed to cracker furnaces along with recycle gas of ethane,
propane and butanes. Ethylene and propylene are the
main products, while pentanes, hydrogen and fuel gas
are the by-products.
Polyethylene plant
The PE plant uses Sclairtech technology licensed by
DuPont (Novachem) of Canada (first generation license).
The swing-plant was built by Kobe Steel of Japan and
is capable of producing HDPE as well as LLDPE. The capacity
of the plant is 240,000 tpa. The plant has one autoclave
or continuous-stir tank reactor and one tubular reactor,
which are used separately or in combination. The technology
uses two different catalyst systems to tailor make products
suitable for narrow molecular and broad molecular weight
distribution. Based on the use of different catalysts,
the plant can go for either HDPE or LLDPE. The unique
feature of this process is ability to swing from HDPE
to LLDPE and vice versa in short spans of time. However,
no shutdown is required for grade changeover within
the catalyst system.
Polypropylene plant
The PP plant is based on the Basell (Montell) Spheripol
technology, which is the leading technology in the world.
The plant was constructed by Technimont, a well-known
Italian contracting company that has built a number
of Basell plants worldwide. The capacity of the plant
is 95,000 tpa and the plant can produce homo-polymers,
random-polymers as well as co-polymers.
Butene plant
The butene plant was constructed by Kobe Steel of Japan
in 1996 based on technology licensed from the Institut
Francais du Petrol (France). The butene plant has a
capacity of 22,000 tpa and provides butene for the PE
plant to produce the co-monomer.

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